- Description
- ADDITIONAL INFORMATION
- TECHNICAL SPECIFICATION
Description
The ZRapid iSLM350/350D Industrial SLM 3D Printerutilizes selective laser melting technology, a process in additive manufacturing that melts metal powders and solidifies them layer by layer to build a three-dimensional part. During 3D printing with metal, the ZRapid iSLM350/350D 3D Printer features a ruler in the build chamber that paves one layer of metal powder. A fiber laser then selectively fuses the powder by tracing the cross-section of the part on the surface of the powder bed. Afterward, a new coat of material is applied for the subsequent layer. This entire process takes place in a high vacuum chamber or a chamber filled with protective gas to prevent the metal powder from reacting with oxygen at high temperatures.
The ZRapid iSLM350/350D SLM 3D Printeris equipped with a fast galvanometer and the advanced iSLM Control System, enabling the equipment to complete complex parts in a very short period. In contrast, conventional methods might take several weeks or even months. The result is parts with precise dimensions, high tensile strength, and high density, along with excellent mechanical properties. This industrial 3D printer is primarily used for the rapid production of high-precision, high-quality metal parts.
KEY FEATURES of ZRapid iSLM350/350D SLM 3D Printer:
- High Speed: The ZRapid iSLM350/350D SLM 3D Printer excels in additive manufacturing, producing parts within minutes to hours depending on size and complexity.
- High Precision: This industrial 3D printer achieves high accuracy up to 0.05mm, making it ideal for precision samples and complex geometric shapes.
- High Quality: Parts demonstrate exceptional surface quality before polishing and have metallurgical and mechanical properties with a relative density higher than 99%, eliminating the need for post-processing.
Capabilities:
- Direct Production: The ZRapid iSLM350/350D SLM 3D Printer directly produces functional metal parts using powder bed fusion technology, simplifying the manufacturing process. It’s particularly suited for creating parts like snap-fits or loose-joint hinges.
- Complex Geometries: Capable of manufacturing functional complex geometric parts, including aerospace components, this metal 3D printer supports 3D printing with metal for intricate designs.
- Material Versatility: Compatible with a range of materials, including single metal powders and alloys such as Aluminium Alloy, Stainless Steel, Die Steel, Titanium Alloy, Cobalt-Chromium Alloy, Nickel Base Superalloy, and Copper Alloy.
- Rapid Production: The iSLM350/350D SLM 3D Printer allows parts to be finished in minutes or hours based on complexity, greatly reducing lead times.
Machine advantages:
- Technology: iSLM350/350D SLM 3D Printer utilizes Selective Laser Melting (SLM) technology with a fiber laser option of 500W or 500Wx2.
- Recoating System: Equipped with a scraper recoating system for efficient powder layer application in additive manufacturing.
- Layer Thickness: Adjustable layer thickness from 0.02mm to 0.10mm.
- Scanning Speed: Scanning speed ranges from 1.0 to 10.0 m/s.
- Build Envelope: Build dimensions of 350mm (X) × 350mm (Y) × 450mm (Z).
- Machine Size: Compact design with dimensions of 1.95m (W) ×1.43m (D) ×2.47m (H).
Technical advantages:
- Precision and Speed: The ZRapid iSLM350/350D SLM 3D Printer achieves high accuracy and significantly shortens production times for metal functional parts through powder bed fusion.
- Mechanical Properties: Parts feature metallurgical bonding structures with high density and excellent mechanical properties.
- Customization: Suitable for customizing single or small batch functional parts, this industrial 3D printer is versatile for various applications.
- Advanced Features: Includes programmable user software, data packages for different materials, high vacuum and low-leak mechanical design, intelligent partitioning laser scanning path, the ability to directly delete damaged parts during printing, and a printing info APP monitor with smart push notifications.
The iSLM350/350D SLM 3D Printer stands out for its high speed, precision, and quality in additive manufacturing, making it a powerful tool for rapid production and high-performance metal 3D printer applications.
Materials:
ZRapid iSLM350/350D SLM 3D Printer materials applicable metal powder: Stainless Steel( 316L ) Aluminium Alloy( AlSi₁₀Mg ) Titanium Alloy( TC4 ) Co-Cr Alloy( MP1 ) Die Steel( MS1 ) Cuprum( Cu )
Applications ZRapid iSLM280/280D SLM 3D Printer:
The ZRapid iSLM350/350D SLM 3D Printer is a highly versatile tool, ideal for metal 3D printing across various industries:
- Aerospace: It produces critical parts such as engines, turbos, impellers, and nozzles, all requiring high strength and precision.
- Nuclear Power: This metal 3D printer makes essential components like driver parts and valve bodies, which must be durable and reliable in high-stress environments.
- Automotive: The printer creates various engine components, knuckles, fixed parts, rocker arms, and turbos, providing high performance and customized solutions for automotive applications.
- Electrical: It manufactures detailed parts for radar systems, communication devices, and semiconductor equipment, ensuring accuracy and functionality.
- Medical: The printer excels in producing surgical implants (like hip joints, knee joints, and bone implants) and prosthodontics (such as dental bridges and crowns), offering high-quality, patient-specific solutions.
- Others: It is also used for making hardware parts, injection molds, custom tools, and artworks, showcasing its flexibility for various unique projects.
ZRapid iSLM350/350D SLM 3D Printer offers advanced solutions. The metal 3D printer price in India can be obtained through Protomont Technologies, providing access to efficient and cutting-edge additive manufacturing solutions.
ADDITIONAL INFORMATION
Auxiliary Equipment
Industrial Chiller: In metal additive manufacturing, lasers or electron beams used for melting the metal powder generate substantial heat. Chillers help dissipate this heat to prevent damage and maintain performance. It ensures the longevity and reliability of the printer.
Vacuum Drying Oven: A vacuum drying oven removes moisture and contaminants from metal powders and printed parts by creating a low-pressure environment. This process ensures optimal powder flow and prevents defects in the final parts. It helps maintain material quality and print consistency.
Inert Gas Sieving Machine: An inert gas sieving machine cleans and refines metal powders by removing contaminants and moisture in a controlled environment. It ensures consistent particle sizes and prevents oxidation, maintaining powder quality. This enhances the performance and reliability of the printing process, leading to better final part quality.
Galvanometer Calibrator: A galvanometer calibrator is used to ensure precise alignment and calibration of the laser scanning system. It measures and adjusts the accuracy of the galvanometer mirrors that direct the laser or electron beam. Proper calibration is essential for achieving consistent and accurate part dimensions.
Heat Treatment Furnace: A heat treatment furnace is used to alter the mechanical properties of printed parts through controlled heating and cooling. It relieves residual stresses, improves strength, and enhances material properties. This process ensures the final parts meet desired performance and durability standards.
Explosion Proof Vacuum Cleaner: An explosion-proof vacuum cleaner safely collects and contains metal powder and debris, reducing the risk of fires or explosions due to the flammable nature of metal dust. It ensures a clean and safe working environment. This equipment helps maintain operational safety and prevents contamination.
Software
Build Preparation Software: Materialise Magics
Printing Software: Zero
Control Software: Presto SLM (Build in software in machine)Top of FormBottom of Form
TECHNICAL SPECIFICATION
LASER SYSTEM
- Type: Fiber Laser
- Wavelength: 1064nm
- Power: 500W
RECOATING SYSTEM
- Process: bi-directional scraper paving
- Normal Build: 0.04mm
- Quick Build: 0.05-0.1mm
- Precision Build: 0.02-0.035mm
OPTICAL & SCANNING
- Bean (diarneter@1/e2): 0.06-0.20mm
- Scanning Galvanometer, High Speed Scanning Galvanometer
- Parts Scanning Speed: 10m/s (recommended)
SHIELD SYSTEM
- Protective gas: N2/Ar(Active metal materials must be protected with Ar)
- Flow Control: 0-3 L/min intellient adjustment
- dust extraction control: High efficiency Protection recycling system
BUILD VAT
- Volume: Approx. 63L
- XY Platform: 355mm(X) x 355mm(Y) (Screw hole, rounded, etc. are not calculated)
- Z Axis: 500mm(Including substrate thickness)
- Max Weight: 70kg
- Type: Precision resistor heater
- Materials: Stainless Steel/Die Steel/Titanium Alloy/Aluminium Alloy/Co-Cr Alloy/Nickel Alloy/Cuprum etc.
SOFTWARE
- Operating System: Windows 10Pro
- Network: Ethernet, TCP/IP, IEEE802.3
- Control Software: ISLM(Presto SLM)
- Date Preparation Software: 3dLayer
- Data Interface: CLI file, SLC file, STL file
Installation Condition
- Power: 220V±10%) AC 50/60Hz, single-phase, 5/20A
- Ambient Temperature: 20-26°C
- Relative Humidity: Less than 40%, non-condensing
- Size: 4.5m(W)×4.5m(D)×3.5m(H) (Operating computer is not included)
- Weight: Approx. 2500kg
WARRANTY
- Laser: 8000 hours or 23 months (whichever comes first)
- Main Machine: Two (2) from installation date